TS-850

General Specifications

TS-850
  • Max. Mould Dimensions: 850 x 620 mm
  • Cycle Speed Max. (Dry Cycle): 75
  • Max. Sheet Width: 890 mm
  • Max. Sheet Thickness (PET, CPET, PP, PVC, PS, OPS, PLA): 1,5 mm
  • Compressed Air Pressure: 6 Bar
  • Vacuum Pump Flow: 100 m3/h
  • Continuous Power Consumption: 25 – 50 kW
  • Total Installed Power: 130 – 170 kW
  • KControl Unit: B&R Industrial PC
  • Screen: B&R Colorful, 18,5” Touch Screen
  • Central Lubrication: BEKA-MAX - PC Controlled
  • Software: INPAK

Unwinder and Pre-Heating System

TS-850
  • Roll lifting system - Hydraulic
  • Able to work with double roll
  • Analog controlled, non- stop roll opener
  • Max. roll diameter: 1200 mm
  • 15 m in preheating system with 30 kW hot air circulation capacity

Chains and Rails

TS-850
  • Servo driven transport chains
  • Sheet edge heaters (Quartz) at infeed
  • JWIS chains
  • Water cooled, aluminum profile chain rails
  • Motorised rail distance adjustment from three points with rotary encoder for measurement
  • Automatic sheet stretching system adjustable on the screen (Especially for PP sheet material)
  • Automatic chain lubrication - PC controlled
  • Photocell for pre-printed sheet

Heaters

TS-850

Upper Heating Power 53 kW
Lower Heating Power 53 kW

  • Elstein ceramic heaters in top and lower heater trays, individually adjustable (line by line), made from AISI-304 stainless steel - 12 rows - 2 x 53 = 106 kW
  • Infrared temperature measurement on sheet surface
  • Sensor control against sheet sagging
  • Dimensions of trays: L 1890 mm x W 860 mm

Forming Station

TS-850

Upper Forming Depth 140 mm
Lower Forming Depth 140 mm
Clamping Force 50 t
Platens Stroke (upper / lower) 150 / 150 mm

  • 4 Column-Servo motor driven, clamping force 50 t
  • Servo driven plug assist on top forming station
  • Max. Mould size: 800 x 580 mm
  • Max. Stroke; Lower/Upper: 150mm / 150mm
  • Forming by air pressure and or vacuum
  • Tool fixing system with electrical safety interlocks
  • Clamp frame or plug assist on top and bottom former
  • Motorised mould height adjustment on top and bottom forming station
  • Long-life, special needle bearings, gapless joints
  • Flow control sensor for cooling water

Hole Punching Station

TS-850

Platens Stroke (upper / lower) 150 / 150 mm
Punching Force 50 t

  • Servo motor driven, top and bottom independent - Clamping force 50 t
  • Motorised vertical adjustment of top table
  • Motorised position adjustment of station with rotary encoder
  • Pneumatic weight balancing system
  • Long-life, special needle bearings, gapless joints
  • Vacuum device for hole punching scraps

Cutting Station

TS-850

Platens Stroke (upper / lower) 150 / 150 mm
Clamping Force 60 t
Power of Plate Heaters 7,5 kW

  • Servo motor driven,top and bottom independent clamping force 60t
  • Motorised precision cutting adjustment on top table by 0,03mm/pulse
  • Cutting knife heating (max. 170°C) and isolation plate
  • Motorised X-Y adjustment system with measurement by rotary encoder
  • Motorised position adjustment of station with rotary encoder
  • Tool fixing system with electrical safety interlocks
  • Pneumatically weight balancing system
  • Long-life, special needle bearings, gapless joints
  • System for taking up the play between the nut and shaft (very important for long knife life)

Stacker Unit

TS-850

Max. Vertical Stroke 500 mm
Max. Horizontal Stroke 600 mm

  • Conventional upward stacker with pneumatic sweeper
  • Robot stacker system with vacuum devices
  • Lid robot stacker with servo driven upper and lower frame
  • A-B stacking system (90° or 180° rotary for robot stacker)
  • A-B stacking system (Pneumatic - for conventional and lid stacker)
  • Servomotor driven vertical stacker
  • Motorized position adjustment of station with rotary encoder
  • Electrical driven out conveyor

Scrap Winder

TS-850
  • Asynchronous winder motor with electronical torque control
  • Pneumatically discharging system of scrap

Electrical Unit

TS-850
  • Electrical cabinet and installation to CE standard.
  • High quality electrical and electronic components (SEW, SIEMENS, MOELLER, OMRON, B&R, SCHNEIDER)
  • Air-conditioner for cabinet